Hot Induction Bends and long radius 3D/ 5D Induction Bend manufacturer |

ASTM A234 WPB Carbon Steel 3D Pipe Bends and Stainless Steel 5d Induction Bends supplier in Mumbai, specialized in Induction Bend Pipe

Finding Induction Bending services in India? Manufacturer and supplier of ASTM A403 WP304 SS Hot Bend and Hot Induction Bend accordance to ISO 15590-1/ ASME B16.9

Hot Induction Bends Specifications

Pipe Diameter (O.D)	min. 2” (60,3 mm); max 60” (1524 mm)
Seamless Bend	(1/2″- 24″)
ERW / Fabricated/ Welded Bend	(2″- 36″)
Radius	min. 100 mm; max. 11000 mm
Wall thickness	max. 200 mm
Hot Bend Heating system	max. 1030 KW
Bending capability	15,000 metric tons per year
Wall Thickness	3mm- 40mm / SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
Pipe Bend Radius	R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom
Straight Length L	300mm and 1500mm
Pipe Bend Angle	0°- 180°
Hot Induction Bend manufacturering Standards	DIN, ASTM, ASME, MSS, EN, and JIS codes and standards ASME: ANSI B16.9, ANSI B16.28, MSS-SP-43 DIN: DIN2605, DIN2615, DIN2616, DIN2617, DIN28011 EN: EN10253-1, EN10253-2
Pipe Bend Standards	ASTM A403- ASME SA403 – Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings ASME B16.9 – Factory-Made Wrought Fittings Buttwelding ASME B16.25 – Buttwelding Ends ASME B16.28 – Wrought Steel Short Radius Elbows and Buttwelding Returns MSS SP-43 – Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications ASME B16.49 – factory-made carbon steel Pipe bend
Production Grades	Carbon Steel, API 5L, ASTM A106 Grade B, Stainless Steel, Alloy Steel, Duplex, Nickel Alloys, Low temperature Steel, Copper, Cupro Nickel, Inconel, Monel, Hastelloy
Value Added Services	Epoxy & FBE Coating, Hot Dipped Galvanizing, Electro Polish, Sand Blasting, Threading, Soldering
Stainless Steel Hot Induction Bend	ASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
Carbon Steel Hot Induction Bend	ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70
Alloy Steel Hot Induction Bend	ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
Nickel Alloy Hot Induction Bend	ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ), UNS 2201 (NICKEL 201 ), UNS 4400 (MONEL 400 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600 ), UNS 6601 ( INCONEL 601 ), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C 276 )
Duplex & Super Duplex Hot Induction Bend	ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
Manufacturer of induction bend	Bending of single-length pipe spools in multiple radius (2D, 3D, 5D) Providing pre-fabrication of high-pressure piping systems Heat treatment (normalizing, stress relieving, tempering, water quenching…) End: weld end, plain end preparation and tapering Grit blasting and painting Pickling and passivation Internal and external coating ( FBE, PE, PP, concrete weight coating…)
Inspection for ASTM A420 WPL3 Bend	Visual the surface finish of 3D bend body. Such as die marks, dents, porosity, undercuts. Measure dimensions like OD, inner diameter, wall thickness, and radius
Marking Sample	12″ Sch40 90 Degree 3D SMLS ASTM A420 WPL3 ASME B16.9
We Export to	Contact our sales representative in following locations: UK USA Germany UAE Singapore Malaysia Philippines Saudi Arabia Indonesia Qatar Vietnam Australia Korea Nigeria and many others
Hot induction bending manufacturing process

Factory tour of Hot Induction Bend manufacturer in India

FBE Coated API 5L Grade B 90 Degree Long and Short Radius Induction bend exporter in India

Long Radius (LR) Bends

Hot pulled induction bend

5D Bends

8D Bends

Pipe Hot Bend

Long Radius Bend

ISO 15590-1 Induction Bends Dimensions

Hot Induction Bend STD (Sch40)

Hot Induction Bend XS (Sch80)

Hot Induction Bend Sch20, 60, 100, 120, 140, 160, XXS

Specialized manufacturer and exporter of Hot Induction Bend in India

5d Induction Bend Dimensions

Hot Induction Bend Weight Calculation

Check Induction bending process and dimensions, do not forget to compare our price with other hot induction bend manufacturer in India

Weight Calculation Formula of 5D Bend

W=0.0387 * S( D – S ) * 5* D/ 1000

W = Weight (kg/piece).

Sch = Thickness Schedule.

D = Nominal Diameter.

5D Bend Weight

3d Induction Bend Dimensions

Difference Between Hot Bend and Cold Bend

Cold Bend	Hot Bend
All types of bending without heat	Type of Hot Induction bending for precise dimensions
Low cost	It will cost you high compared to cold bending
Bend to radically is not possible	It can be bent easily
Cold bending suitable fpr small bore	Hot bending is done for larger dia piping systems

Coating of ASTM A106 Gr.B Induction Bends

Phenolic Epoxy Coating	Food Grade Epoxy Coatings
3LPE Coating	Fusion Bonded Epoxy Coating (FBE Coating)
Internal & External Coating	Halar Coatings
Glass Flake Coatings	Any Liquid Epoxy Coating
PTFE Coating	Elastomeric Polyurethane Coating

Induction Bends Material

Stainless Steel Hot Induction Bend

Carbon Steel Hot Induction Bend

Alloy Steel Hot Induction Bend

Hot Induction Bend & Pipe Fittings trade exhibition in Dubai- UAE

Stainless Steel	ASTM A403 WP304/304L, WP304H, WP316, WP316L, WP310, WP317, WP321
Duplex Steel	ASTM A815 UNS S31803, S32205, S32550, S32750, S32760
Carbon Steel	ASTM A234 WPB, A860 WPHY42, 52, 60, 65, 70
Low Temp Carbon Steel	ASTM A420 WPL3, WPL6, WPL9
Alloy Steel	ASTM A234 WP1, WP5, WP9, WP11, WP12, WP22, WP91

Hot Induction Bends Features and Benefits

Better Mechanical Strength and properties
This method ensures the mechanical properties of the main pipe compared to the cold and welded bend.
Help to reduce Weld and NDT Costs
This also reduce the number of welds and non-destructive (NDT) costs and risks on the steel material.
Rapid Manufacturing
Hot Induction bending is a most popular pipe bending, as it is fast, precise, and with few errors.

Induction Bend Tangent Length

30 degree
45 degree
90 degree
bending radius : 3D, 5D, 7D, 10D, here the “D” means the nominal diameter of the bend.
Size: 2″ – 48″. DN50-DN1200
Seamless: DN50-DN1200
Welded: DN50-DN1200

Long radius (R=1.5D) and short radius ( R=1D) ASTM A420 WPL6 Seamless 1.5D, 2D, 3D 4D, 5D, 6D, 7D, 8D, 9D, and A860 WPHY42 10D Pipe Bends and ASTM A106B Elbow manufacturer in India

Induction Bending Machine

Types of Induction Bend

HSS Induction Bending

A234 WPB 5D induction bends

Induction Beam Bending

Welded Hot Induction Bend

Cold Induction Bend

Pipeline Induction Bend

Buttweld Hot Induction Bend

Grade X80 Induction bend

ANSI B16.9 Hot Induction Pipe Bend

ASME B16.28 Buttweld Hot Induction Bend

45 Degree Induction Bend

90 Degree Hot Induction Bend

Hot Induction Bend Weight

Size			Wall Thickness	Radius	Approx. Weight (kg)
DN		OD	s	a	e
inch	mm	mm	mm	mm	mm	45°	90°
Seamless
1	25	30	1.5	30	12	0.03	0.05
1¼	32	38	1.5	32.5	14	0.03	0.08
1½	40	44.5	1.5	40	17	0.06	0.14
2	50	57	1.5	52.5	22	0.10	0.20
2½	65	76	2	70	29	0.23	0.46
3	80	89	2	82.5	34	0.32	0.64
4	100	108	2.5	100	41	0.58	1.16
5	125	133	2.5	125	52	0.90	1.80
6	150	159	2.5	150	62	1.30	2.60
7	175	194	3	180	75	1.90	3.80
8	200	219	3	210	87	3.00	6.00
10	250	267	3	255	106	4.44	8.88
12	300	324	4	305	126	8.55	17.10
14	350	368	4	352.5	146	11.30	22.60
16	400	419	4	400	166	16.40	32.80
18	450	457	4.5	457	189	20.45	40.90
20	500	508	5	508	210	28.10	56.20
24	600	610	5	610	253	40.50	81.00
28	700	711	6	711	295	66.00	132.00
32	800	813	6	813	337	86.50	173.00
36	900	914	8	914	379	145.50	291.00

Induction Bending Services

S-Bends & Complex 3D Bending
Pipe Bending to 30″ Diameter
HSS Bending to 24″ x 24″
Carbon, Stainless & Alloys
Structural Bending to 30″ Depth
Continuous Bends to 54′ Length
Qualified welding
Hydro pressure testing up to 700 bars
3D robot cutting
Surface treatments
Heat treatments (normalizing, stress relieve, quenching tempered)
According to EN14870 / EN12952 / EN1090-2 / EN13480 (other standards on request)
Welding preparation
Destructive (mechanics) and non-destructive testing (NDT)

FBE Coated API 5L Grade B 90 Degree Long and Short Radius Hot Induction Bend manufacturer & exporter in India

Hot Induction Bends Capabilities

Induction Bending Machine	I B Mc 1	I B Mc 2	I B Mc 3
Size of Pipe	3” – 14”	4” – 36”	4” – 48”
Bending Radius (mm)	1780	4575	7320
Thickness (mm)	5 – 50 UpTo 14” Dia Pipe	6 – 36 for 26” – 36” Dia Pipe	8 – 32 mm for 38” – 48” Dia Pipe

Induction Bend Radius Chart

Gauge	Induction Bend Radius Includes Minimum Closeness of Cutout to Bend	Induction Bend Radius (Refers to Inner Radius)
11 gauge (0.120″ \|3.05mm)	.5″	.07″, .08″, .09″, .1″, .125″
14 gauge (0.075″ \| 1.9 mm)	.275″	.05″, .055″, .062″, .07″, .075″
	.375″	.07″, .105″
	.5″	.09″, .11″, .115″, .12″
	1.375″	.4″
16 gauge (0.060″ \| 1.52 mm)	.2″	.035″, .05″
	.265″	.05″, .055″, .075″, .08″
	.375″	.07″
	.5″	.105″, .12″
18 gauge (0.048″ \| 1.22 mm)	.2″	.04″, .045″, .05″
	.265″	.06″, .07″, .08″, .085″
	.375″	.1″, .125″
	.5″	.115″, .12″
20 gauge (0.035″ \| 0.89 mm)	.2″	.05″
	.265″	.06″, .07″
	.375″	.095″
22 gauge (0.029″ \| 0.74 mm)	.2″	.05″
	.265″	.04″, .08″
24 gauge (0.024″ \| 0.61 mm)	.2″	.04″
	.265″	.08″
In all types of dimensions and lengths

Hot Bend Standard

ISO 15590-1 Induction Bends – Petroleum and natural gas industries hot bends, fittings and flanges for pipeline transportation systems
AS 2885 – Gas and liquid petroleum
DNV-OS-F101 – Offshore Standard for Submarine Pipeline Systems
ASME B31.1 – Power piping
ASME B31.3 – Process piping
ASME B31.4 – Pipeline Transportation Systems for Liquids and Slurries
ASME B16.49 – Factory-Made, Wrought Steel, Buttwelding Induction Bends for Transportation and Distribution Systems
AS 4041 – Pressure piping

Induction Bend Pipe Length Calculation

Length of Arc = No. of Degrees X 0.175 X Radius of Bend

Looking for Induction Bends manufacturers in India? Complete Hot Bend Pipeline solutions, check Induction Bending Machine, Process and Dimensions, do not forget to compare our price with other Induction Pipe Bending Companies

Hot Bend Pipeline specification

Material: Carbon Steel, Low Alloy, API 5L, A106, A335, A333, A312, bi-metal alloys.
Size Range	Tolerance
OD: 2″ to 60″	-1 ~+2 mm
Hot Bends radius: R^3D
WT: 3 to 60 mm
WT thinning: R=3D	<13%
R=4D	<11%
R=5D	<9%
R=6D	<8%
Induction Bending angle: 0~180 deg	±0.5 deg
Hot formed bends velocity:	±2.5mm per min
Induction Bending temperature:	±10°C from the qualification temp.
Induction Bends ovality:	<2.5%
Induction Bends Tangent ovality:	<0.8%
ID welding ends NPS<36″	±2.5mm
ID welding ends NPS>36″	±3 mm
R = Radius • D = Diameter •	OD = Outside Diameter • ID = Inside Diameter

Dynamic Forge & Fittings (I) P. Limited has exported Hot Induction Bend to these locations recently:

ASTM 234 BEND 90 DEGREE Model 3D, 4D, 5D, Schedule 40	Russia, Philippines, Belgium, Dammam -KSA
MSS SP-75 GR.WPHY-52 3D Bend, ASME B 16.9	Iran, Europe, Thailand, Norway
ASTM A234 WPB Bend Long Bend Radius 1.5D,3D and 4D	Qatar, Thailand, Malaysia, Libya
HOT FORMED MANDREL TYPE BEND	United States, Bangladesh, Finland, India
3D BEND 90 DEGREE	Saudi Arabia, Kuwait, Brazil, South Africa
Carbon Steel Long Radius (3D / 5D / 7D) bend	South Korea, Turkmenistan, Singapore, Malaysia
3lpp coating 5D and 3D bend	Indonesia, UK, United Arab Emirates, Philippines
ASTM A234 WPB SCH.40 90DEG 3D bend	France, Venezuela, UAE, Oman
API 5L Gr B. Induction hot 3D bend	Ukraine, Iran, Nigeria, Chile
16″ 10D PIPE BEND, 5D 8 inch Sch40 Seamless 90 Degree Bend ASTM A106B ASME B16.9	Azerbaijan, Romania, Algeria, Netherlands
SCH 80 3D 90DEG BEND STPG 410 JIS G3454 Seamless BE	Iraq, Malaysia, Singapore, Egypt
SS316 Schedule 10S 3D bend	Netherlands, Myanmar, Indonesia, United Kingdom -UK
Carbon steel ASTM A234-WPB 3D Butt Weld Bend 90 degree DN450	Australia, Mozambique, China, Sweden
SCH80 API 5L X42 FBE COATED. 3D BEND, 90 DEGREE	Malaysia, Kazakhstan, Philippines, Vietnam
ASTM A234, 3D BEND, 45 Degree	Italy, Egypt, Malaysia, Philippines
45° 3D Sweep bend LR Gr PE100	Turkey, Canada, Dubai, Europe
Schedule 40 A234 WPB 3D Bend	Europe, Norway, Malaysia, Australia
90 degree LR HOT INDUCTION BEND API5L	Malaysia, Uzbekistan, UAE, Malaysia
API 5L 6D Hot induction bend, X-70, PSl2	Spain, Mexico, Kuwait, Oman

Hot Induction Bends manufacturer in India